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宁波恒屹计量检测科技有限公司
宁波恒屹计量检测科技有限公司
RA16圆度测量仪Roundness 陕西威尔机电科技有限公司（简称威尔量仪）是一家从事超高精密测量仪器的设计、生产、及售后服务为一体的*生产型企业
RA16圆度测量仪 Roundness |
http://www.walechina.com |
陕西威尔机电科技有限公司（简称威尔量仪）是一家从事超高精密测量仪器的设计、生产、及售后服务为一体的生产型企业。数项精密测量技术在该领域的空白，已获得各种软件著作权和产品数十项。已开发出优于进口同类产品性能指标的数款产品，是同类产品国产化的选择。
自主开发及生产的产品有SE系列粗糙度轮廓仪、SP系列轮廓仪、SR系列粗糙度仪、RS系列圆柱度仪、RA系列圆度仪、RP活塞综合测量仪、移动式圆度仪、圆柱度仪、粗糙度轮廓仪等。
公司联合高校成立“智能测量系统"项目部，将目前公司的离线测量产品与智能生产线紧密联机，实现在线、实时、自动测量，为智能工厂提供质量监控的“眼晴"和“耳朵"。
在这一领域的空白，打破国内智能制造厂家的智能测量需求仅能依赖进口的局面。
威尔量仪的精密测量产品应用于航空、航天、汽车，高精度机械制造、新型电子、新能源、科研人工关节等行业的新产品研发和生产过程质量控制，也可在大专院校应用于研究、试验及教学。
中国制造2025是中国企业赶超国际水平、实现跨越式发展的一次机遇。威尔量仪在工业制造产业升级和变革时期，紧跟“中国制造2025"的大趋势，
调整公司产品的研发方向，推出针对性的测量产品和测量解决整体方案，充分利用已研发出的技术基础和成果优势，谋求“弯道超车"，快速发展，致力成为业内的测量解决方案提供商！
威尔量仪，质在必得！
Shaanxi Wale M&E Technology Co.,Ltd(Wale Instrument for short) is a high-tech manufacturer integrated with ultra-high precision measuring instrument design, production, and after-sales service. Several precision measurement technology filled the gaps in the measurement field.Wale has got a variety of software copyright and dozens of patents ,ａnd developed several products superior to the similar imported products in terms of performance indicators.Wale is the best choice for domestic measurement products.
Self-developed and manufactured products: SE series rough contour, SP series contour, SR series roughness measuring instrument, RS series cylindrical measuring instrument,, RA series roundness measuring instrument,, RP piston-operated
comprehensive measuring instrument,
roundness instrument, cylindrical measuring instrument, roughness contour measuring instrument,.
Join up with university to set up the "Intelligent Measurement System" project department,connect the off-line measurement products and intelligent production line to achieve on-line, real-time, automatic measurement,ａnd provide quality monitoring of "eye" and "ears" for intelligent factory.Filled the gaps in this field and broken the situation of domestic intelligent measuring demａnd only rely on imports.
The precision measurement of Wale is applied to the product development and quality control of aviation, aerospace, automotive, high-precision machinery manufacturing, new electronic, new energy, medical artificial joints and other industries , also can be applied in the research, testing and teaching of universities and colleges.
“Made in China 2025" is a great opportunity for Chinese enterprises to catch the international level and achieve leap-forward development. Wale closely followed the trend of "Made in China 2025" in upgrading and transformation period of industrial manufacturing industry , and adjusted the development and research direction, launched targeted measurement products and solutions. Wale made full use of the developed technical basis and achievements to seek "corner overtaking" and strive to become the most professional measurement solutions provider in the industry.
Wale determined to have best quality!
测量原理 Measure principle
圆度仪是以精密回转中心为回转基准，通过传感器测量工件不同转角位置上的实际轮廓到回转中心的半径变化量，来定量评价被测件某一横截面圆度的测量仪器。可用于测量内，外回转表面各截面轮廓的圆度，同心度和端面跳动等参数。
Roundness measuring instrument is benchmark against precision rotary center, the quantitative evaluation of the cross-section roundness is made by measuring the radius varitation of actual
contour of workpiece in different angle position to rotary center by sensor. It is used to measure the cross-section roundness and coaxiality of internal rotation and external rotation and face runout, etc.
测量功能 Measuring function
评价项目: 圆度、同心度、平面度、径向单跳动
分析能力:
频谱分析、缺口/毛刺自动剔除、波形分析
圆度评定方式（4种）: 最小区域法、最小二乘法、最小外接圆法、内切圆
圆度滤波档位:1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr,15-500upr,2-15upr
滤波形式: 高斯（ISO标准）
Evaluation item: Roundness, concentricity, flatness,Single radial runout
Analytical ability:
Spectrum analysis, gap/burr automatically removed, waveform analysis
Roundness evaluation (4 methods): Minimum zone method, least square, minimum circum circle and maximum inscribed circle
Roundness filtering gear: 1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr,15-500upr,2-15upr
Filtering expression: Gaussian (ISO standard)
技术规格 Technical data
项目 Item | 参数 Parameter | |
旋转工作台 Rotary table | 旋转精度 Rotation accuracy | (0.025+6H/10000)μm 气浮轴系 Gas bearing
|
旋转速度 Gas bearing | 6rpm | |
工作台有效直径 Adjust table diameter | 180mm | |
工件直径（回转直径） Rotation diameter | 420mm | |
测量直径 Max measure diameter | 250mm | |
台面承重 Table loading capacity | 10Kg | |
垂直轴（Z轴） Column (Z-axis ) | 垂直移动 Vertical travel | 320mm |
垂直移动方式 Vertical movement mode | 电动 Electric | |
检测高度（离旋转工作台） Maximum detection height | 320mm | |
检测深度 Max detection depth | 100mm(最小内径：30mm) 100mm (min inner diameter) | |
水平臂（X轴） horizontal arm (X-axis) | 水平移动 Horizontal travel | 100mm |
突出量 Protrusion amount | 25mm | |
水平移动方式 Horizontal movement mode | 手动 Manual | |
检测器 Detector | 采集器件 Acquisition device | 圆光栅 Circle grating |
圆周采样点数 Circumference of sampling | 4096点 | |
传感器类型 Sensor type | 电感传感器 Inductive Sensor | |
传感器量程 Sensor range | ±300μm | |
传感器分辨率 Sensor resolution | 0.001μm Max 0.001μm | |
技术特点 Technical characteristics
① 采用气浮主轴，精度保持更持久，稳定性好。Adopt gas spindle: Maintain long-term accuracy, good stability.
② 关键件采用特殊去应力合金材料及特殊的去应力处理工艺，精度保持长久。Key components use special de-stress alloy and special de-stress processing procedure to keep accuracy.
③ 模块化设计使用户维护成本降至。Modular design save user’s maintenance cost to the lowest.
④ 强大的消偏心功能，方便用户快速测量、同类工件的测量做到即放即测无需调整。
Eliminate eccentric function make it easy for users to measure quickly. The similar measurement of the same kind work piece can be measured immediately without the need to adjust.
⑤软件自主研发，模块化设计使用户维护成本降至。Self-developed software, module design decrease which decrease the users maintenance cost;
⑥软件辅助调心调平，提高效率，节省时间。Software aided self-aligning leveling, improve efficiency and save time.
⑦软件支持中文、英文，且支持XP、win7、win8系统。Software support XP、win7、win8 system, Chinese and English language.
⑧标准报表设有各种评定方式，测试报告栏中参数可根据需要进行添加和删除。Standard report is equipped with a variety of evaluation method, the parameters in column test report can be add or delete according to the users requirement.
⑨测量结果可选择ISO统计报表或ISO标准报表。Measurement results can choose ISO statistics or ISO standard reports
⑩可选配换向器模块。Commutator module for optional.
设备尺寸 Equipment size
外形尺寸(mm) Overall Dimension | 主机重量 (Kg) Machine Weight | ||
Lx | Ly | Lz | |
1584 | 795 | 1585 | 320 |
环境要求 Environment Specifications
振源：无大振源
电源：AC 220V±10% 50Hz 单独地线
温度：现场温度：12℃—26℃
理想温度20±2℃
相对湿度：＜85%
气源：空压机气源压力：0.5-0.8Mpa
空压机气源流量：≧0.2m³/min
仪器入口空气压力露点≤10℃
油雾浓度≤0.5mg/m³、固态物≤3um
固态颗粒含量：≤5mg/m³
Vibration source：Without vibration source
Power：AC 220V±10% 50Hz Separate ground
Temperature：in site temperature：12℃—26℃
ideal temperature 20±2℃
Relate humidity：＜85%
Air supply：Air compressor air pressure：0.5-0.8Mpa
Air compressor air flow：≧0.2m³/min
Air pressure dew point at instrument inlet ≤10℃
Oil mist detector ≤0.5mg/m³,SOLID ≤3um
Content of solid particles ≤5mg/m³
部件名称 Part Name | 项目名称 project name | 数量 Quantity | 备注 Remarks |
主机部分 Host part | 基础工作台 Basic workbench | 1套 | |
高精度气浮主轴 Gas bearing | 1套 | ||
立柱系统 Column | 1套 | ||
横向系统 Transverse rail | 1套 | ||
精密调心调平工作台 Adjustment table | 1套 | 调心：±3mm 调平：±2° center adjustment：±3mm Horizontal | |
数据采集及处理系统 Data acquisition and control | 1套 | ||
计算机部分 Computer | 电脑 Computer | 1套 | |
打印机 Printer | 1套 | HP | |
软件 Measurement software | 1套 | ||
配件 Accessories | 测针 stylus | 1支 | Φ2*10mm Renishaw 红宝石 |
传感器 Sensor | 1套 | ||
精密三爪卡盘 Three jaw chuck | 1套 | 3号千岛卡盘 | |
工具箱 Toolbox | 1套 | ||
精密除油雾调压装置 Oil mist removal equipment | 1套 | 进口SMC | |
定标块 Standard parts | 1个 | 缺口标准件 |
设备配置 Equipment configuration
售后服务 After-sale service
质保期：从安装验收合格之日起12个月，但不超过发货之日起15个月。在此期限内因我方原因造成的机器故障，负责免费维修。
质保期外：我公司采取定期回访与随时电话咨询相结合的售后服务制度，力求及时发现并解决用户使用中存在的困难和问题，为用户提供技术咨询。
公司负责为用户免费提供计量测试技术咨询服务。
公司以成本价终身为用户提供设备保修服务。
如公司接到用户设备故障请求服务电话，24小时响应，如有必要72小时内派技术人员赴现场解决问题。
公司备有备品备件库，终身负责为用户以成本价提供备品备件服务。
公司负责以优惠价终身为用户提供技术升级、改造等售后增值服务。
用户所在地区如有我公司地区办事处，其售后技术服务事宜由我公司地区办事处全面负责。
Warranty
Period:
Within
12
months
from
the
date
of
acceptance,
but
not
exceeding
15
months
from
the
date
of
shipment.
During
this
period
machine
failure
caused
by
our
side
should
be
maintained
free
of
charge.
Extra
Warranty
Period:
we
will
take
telephone
and
regular
visit
to
users
as
after-sale
advisory
service.
Our
company
is
responsible
for
the
technical
advisory
services
of
metrology
for
user
free
of
charge.
We
will
provide
life
warranty
services
of
machine
for
users
with
cost
price.
If
we
get
telephone
service
request
about
equipment
failure
from
users,
we
will
response
to
the
request
in
24
hours,
if
necessary
we
will
send
technical
engineer
to
the
customer’s
site
to
solve
problems
within
72
hours.
We
have
spare
parts
in
stock,
will
provide
life
warranty
services
of
spare
parts
for
users
with
cost
price
We
will
provide
users
with
lifelong
after-sales
value-added technical service，such as technical upgrades，retrofit，etc.by preferential prices.
If
there
is
my
company’s
office
in
the
region
of
the
users,
it
will
fully
responsible
for
the
after-sale
technical
services.
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